2021年6月21日星期一

Tungsten Copper Heat Sink in 5G High-Speed Optical Devices

As the development of 5G has become a trend, 5G high-speed optical devices and their heat dissipation devices have also become the focus of attention and discussion. And there is no doubt that tungsten copper heat sink has become the best choice.

Compared with 4G, the download rate of 5G should be increased by at least 9-10 times. In the era of 5G network, no matter what kind of 5G bearer solution is inseparable from 5G communication devices, 5G has higher and higher requirements for optical devices and is small in size. , High integration, high speed, low power consumption, the main commonly used device rates for 5G fronthaul, midhaul and backhaul are 25G, 50G, 100G, 200G and 400G optical devices, of which 25G and 100G optical devices are the most widely used 5G communication devices.

Optical devices are divided into active devices and passive devices. Optical active devices are optoelectronic devices that can convert electrical signals into optical signals or convert optical signals into electrical signals that need to be driven by external energy in optical communication systems. They are optical transmissions. The heart of the system. Optical passive devices are optoelectronic devices that do not require external energy to drive their work.

When the optoelectronic chip is working, it will not convert 100% of the injected current into output photoelectrons, and part of it will be used as energy loss in the form of heat. If a large amount of heat continues to accumulate and cannot be eliminated in time, it will have many disadvantages to the performance of the components. Generally speaking, the increase in temperature will reduce the resistance value, reduce the service life of the device, deteriorate the performance, material aging, and damage the components; in addition, high temperature will also cause stress and deformation of the material, reduce reliability, and malfunction of the device. So when considering the device package structure, thermal design is one of the most important considerations.

 

Heat conduction is an important aspect of material selection. It refers to the heat generated by the thermal motion of microscopic examples such as molecules, atoms and free electrons when there is no relative displacement between the various parts of the object, which is called heat conduction. For example, the chip conducts heat dissipation through the heat sink underneath, and the optical device contacts the housing through heat dissipation silicone grease to dissipate heat, etc., which all belong to heat conduction. The thermal conductivity of different materials is different. Tungsten copper heat sink is gradually being used more and more widely in 5G high-speed optical devices because of its high thermal conductivity and low thermal expansion coefficient.

2021年6月20日星期日

Tungsten Wire Brings Bright

When the lights are on and the streets are lit up by neon lights, have you ever wondered why a light bulb can glow and bring bright when it is connected to a power source?

The filament of an electric light bulb is wound with a thin tungsten wire in a spiral shape. Generally, the W wire starts to emit light when heated to 100°C, and can withstand high heat of 23002500. In an electric bulb made of glass, air is removed, nitrogen, argon, and other non-combustible gases are filled in, and then sealed, which becomes an electric bulb.

When the current flows from the wire into the filament (tungsten filament), because the resistance of the filament is quite large, high heat is generated, and when the heat reaches a certain level, light is emitted. Light bulbs are "luminous due to heat", so light bulbs are very hot, so don't touch them with your hands.

Thomas Alva Edison invented the incandescent light bulb in 1879 and is known as the father of light. Although the first light bulb he invented was not the first electric light in history, Edison was the first person to invent and use the light bulb. Therefore, he is commonly referred to as the "inventor of the electric light."

At the earliest, Edison invented a carbon filament lamp (the raw material is carbon filament), which used carbon filament to generate heat radiation and emit light, while tungsten filaments are used in modern incandescent bulbs.

At the same time, in order to protect the W wire, the glass bulb was also evacuated and filled with nitrogen, which can make the life of the bulb a little longer.

The structure of an electric bulb can be simply divided into three parts: the lamp cap, the wick, and the glass bulb. The structure of the wick is an important condition for light emission.

The wick is closed by 3 wires, which are tungsten wires and two guide wires. Among them, the guide wires are copper guide wires and have relatively low resistance, while the resistance of tungsten wires is slightly larger.

When the current enters from the solder joint, it passes through the tungsten wire and the two guide wires in turn. When the current reaches the W wire with higher resistance, it starts to generate heat. After reaching a certain temperature, the wire will generate heat radiation and emit light.

From the perspective of physical energetics, the light-emitting principle of incandescent lamps is actually very simple. It is divided into two processes: firstly, electric energy is converted into heat energy (thermal effect), and then heat energy is converted into light energy (heat energy is not all converted into light energy, there will be some other consumption).

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Tungsten Alloy Mouse Weight

Tungsten alloy mouse weight refers to adding a fixed or adjustable tungsten alloy weight to the gaming mouse to improve the feel of the mouse.

China has entered the heyday of bronze castings between 1700 and 1000 BC, and the craftsmanship has reached a very high level. The Simuwu Fangding Ding weighing 875 kg in the Shang Dynasty of China, the Yizun plate of the Zenghou in the Warring States Period, and the translucent mirror of the Western Han Dynasty are all representative products of ancient counterweight iron. Most of the early castings were tools or utensils used in agricultural production, religion, life, etc., with a strong artistic color. At that time, the counterweight iron craft was developed in parallel with the pottery craftsmanship and was greatly influenced by the pottery. In 513 BC, China cast the world's first cast iron part, the Jin Kingdom cast-shaped tripod, weighing about 270 kilograms. Europe also began to produce iron castings around the eighth century. The appearance of counterweights has expanded the application range of castings. For example, in the 15th to 17th centuries, Germany, France and other countries have successively laid many cast iron pipes to supply drinking water to residents. After the Industrial Revolution in the 18th century, industries such as steam engines, textile machines, and railways emerged. Castings entered a new period of service to large industries, and counterweight iron technology began to make great developments.

With the development of technology and time, tungsten alloy counterweights have slowly appeared on the market. One of the smaller areas of use is gaming mouse counterweights. Tungsten alloy is usually made of tungsten, nickel and copper/iron, and surely, tungsten copper is also can be applied as counterweight. Furthermore, there are other customized content of tungsten alloy, and the same is the tungsten is used for its high density. Tungsten plastic or rubber is a new counterweight appeared in the market with its plasticity compared with hard alloy.

 

Gaming mouse is designed to meet the needs of games with higher performance, comfort and user-defined functions. Such a mouse, whether it is optical or laser, often uses better performance engines, micro switches and foot pads, with better ergonomic design and surface treatment, to meet the players’ pursuit of hand feeling and performance, and greatly improve Operation efficiency, while ensuring a longer service life. In addition to the hardware part, a truly qualified gaming mouse will also be equipped with driver software to enable players to customize the game and improve game operations according to their needs. Therefore, the cost of a gaming mouse with both soft and hard performance will be much higher than the average mouse, so the retail price will be relatively more expensive.

 

In order to have a good hand feeling when playing games, a tungsten alloy piece will be added to the mouse to increase the weight of the mouse without feeling the space when using the mouse.

 

The built-in tungsten alloy mouse weight can be divided into fixed and adjustable types. The adjustable weights give players the right to adjust the weights. Players can use different combinations to obtain products of various weights according to their needs. The most commonly used It is a weight of 5 grams, 6 grams, 7 grams and 10 grams. The fixed weight is to put the same block of the same weight in the mouse. In addition to environmental protection, the tungsten alloy mouse counterweight allows the mouse to have more space to add other functional blocks due to its small size.

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Tungsten Copper Application – EDM Electrode

Tungsten copper is widely used as the EDM electrode during the machining. Electric discharge machining refers to a method of machining a workpiece in a certain medium through the electric erosion effect of the pulse discharge between the tool electrode and the workpiece electrode.

Electric discharge machining is a method of processing using electricity and heat that began to be researched in the 1940s and gradually applied to production. In the previous EDM, copper or copper alloy was basically used as the machining electrode.

These two materials are cheap and convenient to use, but the disadvantages are that the copper and copper alloy electrodes are not resistant to electric spark ablation, the electrode consumption is large, and the machining accuracy is also poor, and sometimes they have to be processed multiple times to meet customer requirements. . With the increase in the precision of molds and the increasing demand for many more difficult-to-process materials, EDM technology has become more and more mature, and tungsten copper has gradually become the main consumable for this process, and the amount of use is increasing.

 At present, copper-tungsten alloys can be used as electrode materials such as resistance welding electrodes, EDM electrodes, and plasma electrodes. In EDM, its purpose is to transmit processing pulses while at the same time eroding the workpiece with its own minimum consumption. The main reasons for using copper tungsten as electrodes are its fast processing speed, high quality and low loss. At the same time, because the material itself has good electrical and thermal conductivity and good resistance to spark corrosion, this is suitable for high-speed tooling and difficult-to-process materials. The finishing process has obvious advantages. Therefore, the use of CUW electrodes has become more and more extensive.

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Tungsten Wire Mesh

Tungsten wire mesh, also known as tungsten wire shielding mesh, filter tungsten mesh, high temperature tungsten mesh, is widely used in vacuum furnace tungsten mesh heating element, heat treatment support mesh, various machinery, electrical appliances, air conditioning, filtration Radiator and electromagnetic shielding net, vacuum furnace heat treatment grid, light wave filter, etc.

The tungsten mesh has a tightly woven structure, square and uniform holes, no broken ends, no deformation in the effective working area, and mature craftsmanship. It is woven with high-quality pure tungsten wire (black pure tungsten wire, with tungsten content greater than or equal to 99.95%), grade W-1. The most common tungsten mesh weaving process is plain weaving and twill weaving. The mesh after weaving is smooth and oil-free, and no broken wires. Tungsten mesh has large resistance, high melting point, high density and superior performance. It is very suitable for light wave blocking and electromagnetic shielding.

The specifications of the tungsten wire mesh weave, the wire diameter can be as thin as Ø0.03mm, and the width can be as wide as 2000mm. The size can be customized, and it can also be cut into circles, squares, strips, etc. Another important specification index of the screen specification is expressed by the number of meshes, which can be made into 10 mesh, 20 mesh, 30 mesh, 37 mesh, 40 mesh, 50 mesh, 80 mesh, 100 mesh, 150 mesh, 200 mesh, etc.

The surface of tungsten mesh is different, which can be divided into white tungsten mesh and black tungsten mesh. Generally, black tungsten wire is used for weaving first, and then if white wire mesh is required, the graphite layer on the surface is removed by electrolytic alkaline washing to make the surface appear metallic and shining.

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2021年6月15日星期二

Tungsten Alloy Plate Price on May 27, 2021

90W 160x80x40mm tungsten alloy plate price is 590.00USD/PC on May 27, 2021, EXW, Xiamen, China. Both the content of WNIFE and WNICU are acceptable to produce this kind of alloy to reach the density of 17g/cm3.

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Copper Tungsten Bar Price on May 26, 2021

15x15x200mm 75W25Cu copper tungsten bar price is 48.00USD/PC on May 26, 2021, EXW Xiamen, China. The density of 75W25Cu is about 14.5g/cm3. The price of tungsten copper is going up slightly in May due to the increasing of tungsten raw material price.  

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Cleaned Tungsten Wire Price on May 26, 2021

Cleaned tungsten wire price is 120.00USD/KG on May 26, 2021, EXW, Xiamen, China. Cleaned W wire is cleaned the layer of graphite from black tungsten wire.

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Pure Tungsten Electrode Price on May 25, 2021

Ø2.4x150mm WP pure tungsten electrode price is 0.755USD/PC on May 25, 2021, EXW, Xiamen, China. The price in May keeps the trend of going up because of the increasing raw material.



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